For Silac, plastic is not just a material for a single product. What matters is how it can be used, processed, reused and kept in the material cycle for as long as possible.
There are no simple solutions. Recycled materials must be available, processable and suitable for the specific application. Particularly for packaging with demanding requirements, tested materials, reliable processes and close collaboration throughout the value chain are essential.
Silac reduces material waste, reuses suitable production by-products and uses recycled materials where this makes sense from a technical, quality and economic perspective. Three areas are central to this approach:
Plastic waste is generated during production. Suitable thermoplastic production waste is inspected, processed and reused – for example in construction products like construction spacers made entirely from recycled plastic.
Recycled materials place higher demands on material testing, process control and quality assurance. Variations in material properties need to be identified and managed throughout the production process.
Circularity starts early, with material selection, design, function, service life and end-of-life recycling. Silac therefore takes a holistic approach to product development, tool making and production.
Polypropylene (PP) is a versatile plastic widely used in packaging. To recycle PP from food packaging into high-quality applications, effective systems for collection, sorting, treatment and processing are required.
Silac participated in the realcycle project to develop closed-loop systems for polypropylene food packaging, together with partners including Migros, Coop, Emmi, BASF and research institutions such as KATZ and the University of St. Gallen. The aim was to investigate how recycled PP from different packaging streams can be processed and what properties the resulting regranulate has.


Photo: PP cups made from recycled material. (realcycle/KATZ)
As a plastics processor, Silac contributed practical experience in injection moulding. The focus was on how recycled materials behave on production machinery and what requirements they place on process control, tool making, material quality and quality assurance.
At Silac’s production facility in Euthal, recycled PP pellets were successfully processed and tested. The first prototypes included a food-grade dispenser insert, a snap-on cap for cosmetic applications, a storage container and a pocket ashtray.
The tests showed that rPP can be processed successfully, although the process parameters need to be adapted. Colour is another consideration: achieving pure white remains challenging, while alternatives such as grey are more feasible.

Photo: The prototypes manufactured by Silac.
The experience gained from these tests also benefits customers looking to use more recycled materials in their own products. Silac supports them in selecting suitable materials, defining technical requirements and assessing how a change of material may affect the mould, production process and product quality.
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